Industrial
Industrial controller
Panel PCs with PCBAs, fans, heaters, and harnessing; hi-pot and burn-in for every lot.
Hi-potHarnessBurn-in
SYSTEM INTEGRATION
Box Build Assembly — PCBA, Harness, Test, Pack-out
Dedicated integration cells manage PCBA install, harness build, firmware load, functional/hi-pot test, torque logging, and packaging so every finished unit ships with MES-backed traceability.
- PCBA install, harness, firmware, test, packaging
- Digital torque control ±5% with logs
- Functional + hi-pot + boundary-scan coverage
- Retail/D2C pack-out and global distribution
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Integration that stays audit-ready
Each enclosure ships with torque, test, and serialization data tied to its traveler.
600×600×250 mm
Enclosure window
Rack, desktop, and IP54–IP65 housings.
AWG 28–8
Harness range
Cut/strip/crimp, continuity, and label on every harness.
100%
Functional checks
ICT/FCT/hi-pot with firmware revision capture per unit.
BOX-BUILD COVERAGE
Coverage from PCBA to packed goods
Mechanical integration, wiring, power checks, firmware load, final test, and packaging handled by one accountable crew.
Mechanical integration
Mount PCBAs, displays, fans, and hardware with calibrated torque and gap checks.
Harness fabrication
Cut/strip/crimp AWG 28–8, labeling, continuity/hi-pot verification, and routing.
Firmware & test
Program via JTAG/SWD/USB, run functional, ICT/FCT, boundary-scan, and hi-pot with logged results.
Packaging & logistics
ESD/foam/retail kitting, accessories, barcodes, ASN/EDI, and D2C fulfillment.
WORKFLOW
Integration workflow
From incoming PCBA to serialized, tested, packed systems.
1
Plan & stage
Review BOM, wiring, torque specs, firmware, and test limits; stage fixtures and jigs.
2
PCBA install
Install boards, cooling, displays, and hardware with calibrated torque and gap checks.
3
Harness & routing
Build, label, and route harnesses with strain relief and continuity/hi-pot checks.
4
Firmware & test
Load firmware and run ICT/FCT, boundary-scan, and hi-pot with logged pass/fail and waveforms.
5
Pack-out
Accessory kit, manuals, labels, carton/pallet prep, and ASN/EDI for outbound lanes.
PORTFOLIO
Representative box-build programs
Integration examples spanning industrial, medical, and consumer systems.
Industrial
Medical
Consumer
CAPABILITIES
Integration-ready capabilities
Cells, tools, and data capture built for reliable electromechanical builds.
Mechanical
Enclosure size≤600×600×250 mm
Torque±5% digital drivers
ESDANSI/ESD S20.20
CoatingConformal coat & cure
Harness
Wire rangeAWG 28–8
TestsContinuity & hi-pot
LabelingBarcode & color code
StandardsUL 1007/2464
Test & Firmware
TestICT/FCT, boundary-scan
SafetyHi-pot ≤5 kV
FirmwareJTAG/SWD/USB loading
TraceabilitySerial + waveform logs
Controlled environment
ESD-controlled cells with MSD handling, torque calibration, and dedicated packaging zones.
QUALITY
Quality and safety controls
Inspection, torque, and test aligned to integration and regulatory needs.
Torque discipline
Digital drivers with calibration logs, gap checks, and visual inspections.
Harness QA
Continuity and hi-pot on every harness before install plus label verification.
Functional & safety test
ICT/FCT, boundary-scan, firmware revision capture, and hi-pot with MES serialization.
Industries & use cases
Industrial & energy
Rugged assemblies with hi-pot, thermal management, and conformal coat.
Medical
ISO 13485 flows with UDI, cleanliness controls, and documentation rooms.
Networking & IoT
RF calibration, firmware load, and retail/D2C pack-out for gateways and hubs.
Consumer
Accessory kitting, manuals, labeling, and palletization for direct ship.
Box build assembly — integration to shipment
Upload your integration package to receive a complete plan for build, test, and logistics.
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