Metal core PCB manufacturing

Metal PCB Capability

Metal Core PCB Manufacturing Capabilities

APTPCB specializes in aluminum, copper-based, and iron-based metal core PCB (MCPCB) manufacturing for LED lighting, power electronics, and automotive applications. Our metal core PCBs deliver superior thermal conductivity, excellent heat dissipation, and reliable performance in demanding thermal environments.

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Al / Cu / FeMetal Base
43.3″ × 19″Max Board Size
1–4 layersLayer Count
0.5–4 ozCopper Weight
4/4 mil (0.5 oz)Min Trace/Space
HASL / ENIG / OSP / AgSurface Finish
IPC Class 2/3Quality Standard
Al / Cu / FeMetal Base
43.3″ × 19″Max Board Size
1–4 layersLayer Count
0.5–4 ozCopper Weight
4/4 mil (0.5 oz)Min Trace/Space
HASL / ENIG / OSP / AgSurface Finish
IPC Class 2/3Quality Standard

Metal PCB capacity

The capacity table below shows our standard design window for aluminum, copper-based and iron-based metal core PCBs. If your LED, power or automotive design is close to these limits, or you need special stack-ups or finishes, send us your Gerber and requirements – our engineers will review feasibility, suggest optimizations and provide a fast quotation.

Metal PCB Manufacturing Capabilities – Detailed Specifications

ItemDescriptionNotes
Layer Count1–4 layers metal core PCBStandard metal core configurations
Metal Base MaterialAluminum base / Copper base / Iron baseMultiple base material options
Material ManufacturersXimai (China), Bergquist (USA), and other specified brands on requestLeading material suppliers
Final Thickness0.02″–0.18″ (0.5–4.6 mm), Tg approx. 130°–170°Thickness range depending on laminate
Surface TreatmentRegular leaded: HASL; Lead-free: lead-free HASL, ENIG (gold), OSP, immersion silverComprehensive surface finish options
Max / Min Board SizeMin: 0.2″ × 0.2″; Max: 43.3″ × 19″Large board size capability
Min Trace Width / Clearance (0.5 oz)4 / 4 mil0.5 oz copper weight specifications
Min Trace Width / Clearance (1 oz)5 / 5 mil1 oz copper weight specifications
Min Trace Width / Clearance (2 oz)5 / 7 mil2 oz copper weight specifications
Min Trace Width / Clearance (3 oz)7 / 8 mil3 oz copper weight specifications
Min Trace Width / Clearance (4 oz)10 / 10 mil4 oz copper weight specifications
Min Hole Ring (0.5 oz)4 mil0.5 oz copper weight hole ring
Min Hole Ring (1 oz)5 mil1 oz copper weight hole ring
Min Hole Ring (2 oz)7 mil2 oz copper weight hole ring
Min Hole Ring (3 oz)10 mil3 oz copper weight hole ring
Min Hole Ring (4 oz)16 mil4 oz copper weight hole ring
Copper Thickness (circuit layer)0.5–4 ozStandard copper weight range
Min Hole Size and ToleranceMin: 30 mil (0.5–2.0 mm board); 45 mil (2.0–4.6 mm board); PTH: ±4 mil; NPTH: ±3 milDrilling precision specifications
Plating Thickness (HASL PTH)Copper: 20–35 μm; Tin: 5–20 μmHASL plating specifications
Plating Thickness (ENIG)Nickel: 100–200 μ″; Gold: 2–4 μ″ENIG immersion gold specifications
Plating Thickness (Hard Gold)Nickel: 100–200 μ″; Gold: 4–8 μ″Hard gold plating specifications
Plating Thickness (Golden Finger)Nickel: 100–200 μ″; Gold: 5–15 μ″Golden finger specifications
Immersion Silver6–12 μ″Immersion silver finish thickness
OSPFilm thickness: 8–20 μ″Organic Solderability Preservative
Solder Mask Color (Glossy)Green, black, red, yellow, white, purple, blueGlossy solder mask color options
Solder Mask Color (Matt)Matt green, matt blackMatt solder mask color options
Solder Mask Resolution (Thickness)0.2–1.6 milSolder mask thickness range
Solder Mask Resolution (Dam)Green: 4 mil; Other colors: 5 milSolder dam specifications
Solder Mask Hole Plug Diameter10–25 milVia hole plug diameter range
Silk Screen ColorWhite, blackSilkscreen color options
Silk Screen SizeMin line width: 5 mil; Min character height: 24 milSilkscreen sizing specifications
Testing VoltageTesting fixture: 50–300 V; Flying probe: 30–250 VElectrical testing voltage range
Profile / Routing (CNC Tolerance)±5 milCNC routing tolerance
Profile / Routing (V-cut Tolerance)±5 milV-cut routing tolerance
Profile / Routing (Min Slot)40 milMinimum slot dimension
Profile / Routing (V-cut Angle)15°, 20°, 30°, 45°, 60°Available V-cut angles
Bow and Twist≤1%Board flatness specification
Accepted StandardsIPC Class 2, IPC Class 3, ISO 9000Quality and manufacturing standards
Typical lead time7–15 working daysVaries by complexity and production volume; metal core PCBs are generally faster than multi-layer rigid designs

One-stop PCB manufacturing: From metal core to flex and ceramic

Metal core PCBs are often only one part of a complete project. Many customers also need rigid, flex, rigid-flex or ceramic PCBs in the same design. APTPCB can support all of these technologies under one roof, so you do not have to coordinate multiple suppliers or split your BOM across different factories.
Whether you are working on aluminum or copper-based MCPCBs for LED and power applications, flex PCBs for interconnection, rigid-flex for 3D integration, or ceramic PCBs for high-temperature and high-frequency use, our engineering team can:
  • review your Gerber files and stack-up proposals,
  • check that line/space, hole sizes, materials and finishes match our process capabilities,
  • suggest material and stack-up options for better thermal and electrical performance, and
  • consolidate different PCB types into one manufacturing and logistics solution.
If you would like to combine metal core, flex, rigid-flex, rigid or ceramic PCBs in a single project, send us your PCB files and requirements. We will provide a coordinated engineering review and a clear quotation, so you can treat APTPCB as your one-stop PCB manufacturing partner.

Frequently Asked Questions

What layer count and materials do your metal core PCBs support?

We build 1–4 layer metal core PCBs using aluminum, copper, or iron bases from Ximai, Bergquist, and other specified brands.

What finishes and colors are available?

Surface finishes include leaded HASL, lead-free HASL, ENIG, OSP, immersion silver, and hard gold options; glossy masks (green, black, red, yellow, white, purple, blue) and matt (green/black) are supported.

What are typical trace/space and drilling limits?

Trace/space ranges from 4/4 mil (0.5 oz) to 10/10 mil (4 oz); minimum finished holes are 30 mil (0.5–2.0 mm boards) and 45 mil (2.0–4.6 mm boards) with PTH ±4 mil and NPTH ±3 mil.

What testing and quality standards do you follow?

Testing voltages: fixtures 50–300 V, flying probe 30–250 V; accepted standards include IPC Class 2/3 and ISO 9000.

What is the typical lead time?

Typical lead time is 7–15 working days depending on complexity and volume.

Partner with APTPCB for Metal Core PCB Solutions

If your LED, power, or automotive design is close to capability limits, or you need special stack-ups or finishes, our engineers will review feasibility, suggest optimizations, and provide a fast quotation. We support all metal core, flex, rigid-flex, rigid, and ceramic PCB types in a single manufacturing solution.