SPI/AOI/AXI inline with SPC dashboards.
Assembly Services
PCBA Programs – Sourcing to System Delivery
Lifecycle-aware sourcing, SMT/THT assembly, ICT/FCT, firmware load and box-build delivery with MES traceability.
Fixtures, programming, and failure analysis.
Lot, reel, and date-code tied to serials.
Lifecycle Modules
Full-Stack PCBA Services
Pair sourcing, production, testing, and delivery modules to match any build stage—from EVT spin to steady MP ramps.
Prototype PCB Assembly
EVT24–72 h material confirmation, rapid stencil turns, and fixture-light builds for EVT/DVT loops.
- DFM/DFA + BOM scrub <24 h
- 01005 / 0.3 mm CSP capable lines
- Documentation package after every spin
Turnkey PCBA
LifecycleSingle accountable team for sourcing, assembly, test, and delivery.
- AVL controls + alternates
- ICT/FCT coverage options
- Box-build logistics + burn-in
Flex & Rigid-Flex Assembly
FlexStiffener design, carrier tooling, and controlled handling for flex and rigid-flex harness builds.
- Adhesiveless PI + LCP programs
- Custom carriers + depanel tooling
- Dynamic bend + reliability checks
Components & BOM
SupplyLifecycle, alternates, and risk mitigation across suppliers and lots.
- AVL & MPN mapping
- PPV tracking dashboards
- Obsolescence planning
SMT / THT Assembly
ProductionInline SPI/AOI/AXI, reflow profiling, selective soldering, and conformal coating.
- Fine-pitch & BGA placement
- Mixed-tech SMT + THT lines
- SPC dashboards + ROSE logs
SMT Stencil & Tooling
ToolingLaser-cut stencils, step-down programs, and carrier/tooling packages tuned for each build.
- Stencil design review
- Step/relief documentation
- Carrier / wave pallet readiness
Testing & Quality
CoverageCoverage design, ICT fixtures, boundary scan, functional test, and traceability.
- ICT + FCT strategy
- Serial tracking + MES hooks
- Failure analysis & reporting
NPI Assembly
NPIRapid DFM feedback, proto-to-production, and EVT/DVT/PVT change control.
- DFM/DFA + fixture readiness
- Engineering change management
- Pilot to ramp governance
Box Build Assembly
SystemFinal enclosure assembly, wiring, firmware load, burn-in, and logistics for ready-to-ship systems.
- Sub-system integration
- Labeling + serialization
- Burn-in / ESS workflows
IC Programming & Test
ProgrammingSecure firmware load, device serialization, and verification before SMT or post-assembly.
- Gang/programming fixtures
- Secure image handling
- Verification + trace logs
Mass Production
VolumeHigh-mix/high-volume programs with automotive-grade traceability.
- Automotive PPAP packages
- MES dashboards + SRM scorecards
- 24/7 capacity visibility
BOM → Box Build
Workflow Anchored in Evidence
Intake, process, coverage, and delivery checkpoints pull from mirrored SMT cells so every decision lands with data.
BOM & AVL Alignment
Lifecycle analysis, alternates, and PPV tracking across sources.
- AVL + risk scoring
- Drop-in alternates
- Lot/date-code controls
Process Engineering
Stencil, reflow, selective solder, and coating programs authored per build.
- DFM/DFA review
- Profile development
- SMT line setup & SPC
Coverage & Fixtures
ICT/FCT definition, fixture builds, firmware load, and calibration.
- ICT coverage map
- Boundary scan integration
- Fixture management
Box-Build & Logistics
System assembly, serialization, burn-in, and distribution ready.
- Labeling & packaging
- Burn-in & stress test
- Global fulfillment
Quality & Coverage
Measured Yields and Traceability
Inline SPI/AOI/AXI, ICT/FCT coverage, and MES traceability convert into predictable FPY windows.
- 98–99%First-Pass Yield
SPI, AOI, AXI inline with SPC dashboards.
- 24 hNPI Feedback Loop
Engineering response for build issues and ECOs.
- 100%Lot Traceability
Lot, reel, and date-code linked to serialized units.
Templates & Guides
Assembly Resources
Pull checklists, coverage plans, and traceability worksheets directly into your build package.
PCBA Testing Library
Coverage templates, fixture briefs, and pass/fail logs.
Open →Quality & Compliance
AS6081, IPC-A-610, traceability workflows, and scorecards.
Open →Control Plan Template
DFM + PFMEA inputs, inspection plan, and reaction thresholds.
Open →AQL Cheatsheet
Inspection levels, sampling plans, and defect categorization.
Open →Traceability Toolkit
Serialization mapping, label formats, and retention policy.
Open →Turnkey Checklist
Pre-build readiness, AVL alignment, and coverage sign-off.
Open →PCBA FAQs
Clarity on alternates, fixtures, and box-build delivery.
How do you manage alternates and lifecycle risk?
We maintain AVL linkage, lifecycle scoring, and approved alternates. PPV tracking plus lot/date-code controls are tied to MES records and supplier scorecards.
What test coverage can you support?
ICT, boundary scan, functional test, burn-in, and ESS. We design fixtures, load firmware, and capture measurement data linked to every product serial.
Can you support box-build and final system delivery?
Yes. We assemble sub-systems, load firmware, perform system-level tests, manage packaging, and coordinate global distribution or drop-ship.
Ready to align sourcing, assembly, and coverage?
Upload BOM/AVL, Stackups, and test plans—we return coverage + lead-times in under 24 hours.