PCB Manufacturing

FR-4, HDI, RF & Rigid-Flex PCB Manufacturing

Stackup strategy, impedance control, and yield windows from prototype through MP. HDI, RF, rigid-flex, and metal cores with automotive-grade quality gates.

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±5%Impedance
Any-LayerHDI
Low-LossMaterials
Auto / MedQuality
IATF 16949Automotive
ISO 13485Medical
24 hDFM Response

PCB Portfolio

Manufacturing Paths for Every Performance Envelope

Each product path is engineered with dedicated tooling, material strategy, and quality checkpoints to meet signal integrity, thermal, and reliability targets from prototypes to mass deployment.

FR-4 PCB

FR-4 PCB

Mainstream

Standard FR-4 builds for cost-effective programs.

  • Standard stackups
  • Lead-free capable
  • IPC class II/III
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High-Speed PCB

High-Speed PCB

Signal Integrity

Low-loss, tight tolerance stackups for high-speed links.

  • Megtron / Tachyon / VT-47
  • Tight impedance
  • Backplane ready
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HDI PCB

HDI PCB

Any-Layer

Blind/buried vias, stacked uVias for dense layouts.

  • Any-layer HDI
  • Stacked microvias
  • Fine-pitch BGA
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Multilayer PCB

Multilayer PCB

Stack Depth

Deep layer counts with controlled impedance.

  • Up to 40 layers
  • Backdrill options
  • Rigid cores
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Rigid-Flex PCB

Rigid-Flex PCB

3D Routing

Hybrid rigid-flex for compact enclosures.

  • Bookbinder builds
  • Dynamic bend
  • Stiffeners
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Flex PCB

Flex PCB

Dynamic

Single/dual-layer flex for interconnect and wearables.

  • PI / LCP
  • Dynamic bend life
  • EMI shielding
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Backplane PCB

Backplane PCB

High Layer

Long-run, thick copper backplanes for telecom/datacom.

  • Thick cores
  • Low-loss
  • Press-fit ready
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Ceramic PCB

Ceramic PCB

High Temp

Ceramic substrates for high temp / RF stability.

  • AlN / Al2O3
  • Good CTE match
  • RF friendly
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High-Tg PCB

High-Tg PCB

Thermal

Higher Tg materials for thermal reliability.

  • Tg>170C
  • Lead-free capable
  • Thermal cycling
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Heavy Copper PCB

Heavy Copper PCB

Power

Thick copper for high-current power designs.

  • Up to 6 oz
  • Plated bus bars
  • Thermal relief
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High-Frequency PCB

High-Frequency PCB

Low-Loss

Low-loss materials for mmWave and high-speed.

  • Dk/Df control
  • Hybrid builds
  • Smooth copper
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High-Thermal PCB

High-Thermal PCB

Thermal

Thermal vias, metals, and stackups for heat spread.

  • Thermal vias
  • MCPCB options
  • Copper coins
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Engineering Toolkit

Design & Verification Tools for Faster Builds

Validate stackups, inspect Gerbers, and run quick simulations without leaving the manufacturing workflow.

Manufacturing Assurance

Process windows are matched to target stackups, copper distribution, and reliability requirements. Our MES and SPC systems surface trends before they impact production builds.

Statistical Process Control

SPC-driven runs with monitored Cp/Cpk.

Material Controls

Approved vendors and lot-level traceability.

Impedance Tuning

Coupon-driven impedance adjustments.

Lamination Discipline

Documented press cycles and resin flows.

Applications & Case Outcomes

Customer programs span automotive ADAS controllers, industrial automation backplanes, telecom switching, and medical imaging modules. Typical results include <20 PPM field returns and 10–15 day ramp-to-mass-production.

Automotive HDI manufacturing cell

Automotive Domain Controllers

12-layer HDI with blind/buried vias, ±5% impedance, PPAP documentation, <15 PPM over 18 months.

Telecom backplane processing

Telecom Fabric Backplanes

48-layer backplane with backdrill, Dk 3.5 hybrid stackups, BER <1e-12 at 25 Gbps post-install.

Need engineering review before release-to-build?

Share stackups, Gerbers, and impedance targets. Our CAM and SI teams respond within 24 hours with a manufacturability plan.

Frequently Asked Questions

Answers to the questions we hear most from hardware teams preparing builds.

How fast can you turn a PCB prototype?
Prototypes ship in as fast as 48-72 hours depending on stackup and materials.
Do you support impedance control?
Yes, we target ±5% with coupon validation and can tune for low-loss builds.
Can you handle HDI and microvias?
We support blind/buried vias, stacked uVias, and any-layer HDI with rigorous reliability checks.